Introduction

Fabtec® continuous dry heat sterilizer ensures the glassware to exposed for depyrogenation temperature. The time required for the necessary reduction in endotoxins which at bare minimum is > LOG 3 at rated output.

The Sterilization Depyrogenation cycle is based on selection of cycle times and exposure of temperature that will sterilize or depyrogenate the glassware to an acceptable low probability level of contamination, without adversely affecting the critical parameters of the product.

Generally Heat destroys micro organisms. The destruction process of microorganisms is a function of time and temperature. The rate of destruction is linear logarithmic, means in a given time interval and at a given temperature, the same percentage of the bacterial population will be destroyed. Hence forth Fabtec® introduce "Forced Conventional Dry Heat Sterilizer" (Sterilizing Tunnel).

The Forced Conventional Dry Sterilizer consists of Drying Zone to raise the temperature of the glassware and evaporate the wash water from the glassware. The Sterilizing Zone sterilize the glassware at 3500C (approx.) and the third section consist of cooling & sterilizing zone to restore the glassware temperature to ambient.

Drying / Pre-Heat Zone II

Drying / Pre-Heat Zone Comprises of

SS 304 Module containing EU -7 grade Pre filter. Motor Blower assembly. EU 13 grade Minipleat Filter utilizing state - of - art hot melt technology. Mechanical differential pressure gauge to monitor pressure drop across Final filter with respect to ambient.

• Proximity sensors, provided at infeed for dictation of vials/ampoules overload, and interlocked with START/STOP of conveyor operation.
• Integrated PT 100 temperature sensor to monitor temperature in the specified zone.

Sterilizing Zone II

Sterilizing Zone Comprises of

Double wall asbestos free ceramic wool insulated recirculatory module containing high temperature EU - 13 grade final HEPA filter with suck back mechanism suitable for 3500 C continuous repeated cycle. This zone provides uniform hot air over the glassware for the Purpose of depyrogenation. In this zone the temperature raises as quickly as Possible by the help of heating element, without inducing cracking due to excessive thermal stress. The glassware remains in this zone at a required time period to meet The specified endotoxins reduction generally > 3 log scale.

Cooliing / Stabilizing Zone II

SS 304 Module Containing

EU - 7 grade Pre filter. Motor Blower assembly. EU - 13 grade Minipleat Filter utilizing state- of - art hot melt technology. Integrated PT 100 temperature sensor provided to monitor temperature In the specified zone. Mechanical differential pressure gauge to monitor pressure drop across Final filter with respect of ambient.

• Extract blowers, provided underneath conveyor for cooling and stabilizing zone with Discharge duct which is integrated with vapour extract exhaust duct from Drying / Pre Heat Zone.

Vials/ampoules are subjected to significant thermal stress as they move from sterilizing zone to cooling zone which may cause cracking or impulsion. The air flow is profiled in such a way that the glass temperature as it exits sterilizing zone would be transitioned in a linear way.

Displaying & Control Section II

ALLEN- BRADELY PLC, with MMI for controls, storing and printing of data. An online printer interface with PLC. Integrated Temperature interface controller & transmitter. Integration of control panel with Tunnel is standard execution. Mode of Operation Maintainance mode Semi auto mode Auto mode

Standard Features

Automated Self Sterilization of the cool zone using Dry Heat Documentation for qualification, validation (DQV) ALLEN BRADELY PLC Modules and control alarms over 50 critical parameters to assure a repeatable and reliable depyrogenation process Animation colour touch screen control panel with "panel view plus" Advance interlocking software for controlling purpose with HELP screen Password Protection for the "Recipe Screen"

• Graphical representation of temperature of respective zones
• Auto shut down after batch completion
• Automatic Start up by scheduled program
• Automatic data logging onto the printer
• Advance control panel designed for the safety operation purpose.
• Dynamic pressure balance maintains a stability of pressure gradient between the filler and washer
• The pressure difference in between the three specific zone, monitored by magnehelic differential pressure gauge.
• High productivity due to reduced idle time and optimization of operating temperature.
• Intelligent control systems for controlling temperature
• The machining parts ensures high precision and quality
• The upturned edges of the conveyor more with the glassware to keep them tightly Packed, with minimal friction between the glassware and rails, this reduces Breakage, scratching and the number of airborne particles.

Module	FT-SDPT 450	FT-SDPT 650	FT-SDPT 750	FT-SDPT 950	FT-SDPT 1250
Power Supply	3ph/4wire	3ph/4wire	3ph/4wire	3ph/4wire	3ph/4wire
Voltage Freq.	415/240VAC 50Hz	415/240VAC 50Hz	415/240VAC 50Hz	415/240VAC 50Hz	415/240VAC 50Hz
Control Voltage	24VAC/DC	24VAC/DC	24VAC/DC	24VAC/DC	24VAC/DC
Power Consumption	51K	60KW	77KW	80KW	88KW
Resistance Load	45KW	54zKW	69KW	72KW	80KW
Inductive Load	6KW	6KW	8KW	8KW	8KW
Dimension in mm ( L x W x H )	3200 x 1070 x 2450	3740 x 1230 x 2450	4020 x 1380 x 2450	4020 x 1530 x 2450	4260 x 1680 x 2450
Output 00 V A 10ml  V A	250VPM	260VPM	300VPM	350VPM	500VPM
	360VPM	450VPM	630VPM	800VPM	1150VPM
	100VPM	200VPM	230VPM	290VPM	390VPM
	140VPM	310VPM	310VPM	550VPM	600VPM

Note - Due to continuous product improvement & customer interaction, designs & specifications may be modified or upgraded without notice.